Welcome to this web log

This blog site is still being populated at the time being. And I do still fill out many of the template areas. Rome was not built in one day :-)

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KOCH Engineering

Here a list of the latest projects

Floor Heating

The TWA (Thermal wax actuator) is a small actuator for electrical on/off controls to activate several types of valves and floor heating manifolds.

The thermal actuator is a compact actuator that converts electric/thermal energy to linear mechanical motion by taking advantage of the outstanding expansion characteristic of the wax as it transforms from the solid phase to the liquid phase.

image-2 Floor Heating

Thermo-electric Actuators are very common in underfloor heating systems, radiators, fan coils, and other applications where the remote ON/OFF control of hot and cold fluids is required.

image Floor Heating

The actuator is equipped with a visual position indicator to show the open or closed position of the valve.

The TWA range covers actuators for 24 V SELV (Separated Extra Low Voltage) or 230 V supply in both NC (normally closed) or NO (normally open)versions (valve positions with no supply voltage to the actuator), and the 24 V TWA for RA valves also comes in a NC/S-version with an end-switch.

The TWA can be connected to the RA (Raised faced), RTD, RAVL, and RAV valves from Danfoss. Furthermore, versions for valves with Heimeier/MNG/Oventrop M30×1.5 connection are available. Other valves must be verified individually to ensure correct valve closing measurement and valve top geometry.

K valve (M30x1.5)

image-9 Floor Heating

RA valve (23 mm)

image-4 Floor Heating

RAV valve (34 mm)

image-5 Floor Heating

RAVL valve (26 mm)

image-6 Floor Heating

RTD valve

image-8 Floor Heating

VMT valve

image-7 Floor Heating


Working Principle of a Thermal Actuator

The wax volume responds to temperature changes much more significantly than other common substances. The temperature-sensitive wax is the basis of a thermal actuator. It must be precisely proportioned and evenly mixed.

Here is the working principle of a thermal actuator, step by step

1) The temperature starts rising when the PTC powers on
2) The solid wax inside the brass housing starts to melt and expand as the temperature gets closer to the melting point
3) As the space inside the brass housing is unchanged, the volume expansion of wax keeps squeezing the “elastomer bag”
4) The “elastomer bag” pushes the piston out as there is less and less space left in the “bag”

image-3 Floor Heating

image-1 Floor Heating

Alibre 3D CAD

alibre_2024-07-12_19-19-30 Alibre 3D CAD
  • Alibre Design is powerful 3D CAD software suitable for mechanical design, prototyping, and manufacturing.
  • Easy to learn and use with straightforward workflows, built on a beautiful modern interface.
  • Parametric and rules-based modeling of complex mechanical systems with multiple complexity management methods.
  • Dedicated tools for modeling, sheet metal, assembly, drawing, rendering, and data/logic-driven design.
  • Industry-leading interoperability and a native, Python-based scripting language for automation.

Get Raspberry to reboot every night

The Raspberry can dependent of the usage and the programs that runs “eat up” it’s memory sooner or later. This can cause all kind erratic behaviors. To be sure to have a clean and “fresh” rebooted version every day you can add an automatic job to reboot it. This is easily done using a cronjob.

To change setup use an editor and edit the file:

Cronjob

A Cron (comes from Greek Chronos) is used to schedule various commands at a specific time. Scheduled tasks or commands is called “Cron Jobs”. These can be used for running automated backups, monitoring disk space, deleting files periodically etc.

To do this log into your Raspberry Pi using SSH. Putty is a perfect tool for this

sudo crontab -e

If this is your first time setting up cronjobs you will be asked to select an editor

2022-06-18_17-34-58 Get Raspberry to reboot every night

I selected the first one by typing “1” to select the nano editor

I want my raspberry pi to boot every night at 3am. (03:00).

Add the following command to the end of the file

0 3 * * * /sbin/shutdown -r now

This will shutdown and reboot the raspberry pi scheduled every night at 3 o’clock

2022-06-18_17-39-16 Get Raspberry to reboot every night

Now press Ctrl-O to write the changes to the file and exit by pressing Ctrl-X

Check that the Raspberry Pi knows the time of day

To make sure your Raspberry Pi knows the time of day and therefore does the cronjobs on the correct time of the day, you can ask it about the time by typing this command:

timedatectl status

In this example you can see the time and also make sure that it updates it clock automatically as it’s using a NTP Service The NTP service is active and the time I got from this command is the correct time in my day zone.